Troubleshooting Guide How to Fix Sizzix Machine Dies Not Cutting Properly
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Troubleshooting Guide: How to Fix Sizzix Machine Dies Not Cutting Properly

If you’re reading this, chances are you’re facing some frustrating issues with your Sizzix machine dies not cutting correctly. I put together this post on how to fix Sizzix machine issues you might’ve come across especially when using cutting dies.

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What is a Sizzix Machine?

Sizzix Big Shot Starter Kit 661500 Manual Die Cutting & Embossing Machine

A Sizzix cutting machine is a versatile crafting tool designed to cut a wide variety of materials, including paper, cardstock, fabric, leather, and even thin metal. It utilizes dies (metal shapes with sharp edges) to cut intricate designs and patterns, which are widely used in scrapbooking, card making, quilting, and other craft projects. The machine can also emboss, adding textured designs to your materials.

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Different Types of Sizzix Cutting Machines

Sizzix offers several types of cutting machines, each catering to different crafting needs and preferences. Here’s an overview of the main types:


1. Sizzix Big Shot

Sizzix 660200 Big Shot Manual Die


The Sizzix Big Shot is perhaps the most popular and versatile machine in the Sizzix lineup. It’s known for its durability and ability to handle a wide range of materials and dies.

Key Features:

  • Manual crank operation
  • Wide opening for larger dies
  • Compatible with a variety of dies and embossing folders
  • Portable and easy to use


2. Sizzix Big Shot Plus

Sizzix Big Shot Plus 9 inches White Gray


The Big Shot Plus is similar to the Big Shot but offers a larger cutting surface, making it ideal for bigger projects.

Key Features:

  • Manual crank operation
  • 9-inch wide opening for larger dies and materials
  • Compatible with all Sizzix dies and embossing folders
  • Sturdy and reliable


3. Sizzix Big Shot Pro

Sizzix Big Shot Pro


The Big Shot Pro is the heavy-duty version, designed for serious crafters who need to cut larger materials and more complex designs.

Key Features:

  • Manual crank operation
  • Extra-wide 13-inch opening
  • Compatible with all Sizzix dies, including Bigz Pro dies
  • Durable and built for high-volume use


4. Sizzix Sidekick

Sizzix Sidekick portable Manual Die Cutting Embossing Machine


The Sidekick is a compact and portable machine, perfect for small projects and on-the-go crafting.

Key Features:

  • Manual crank operation
  • 2.5-inch wide opening
  • Ideal for small dies and embossing folders
  • Lightweight and easy to transport

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Check Your Die-Cutting Sandwich

LEFT: Sizzix Embossing Instructions
RIGHT: Sizzix Cutting Die & Thinlets Instructions


One of the most common issues with die-cutting machines like Sizzix is an incorrect die-cutting sandwich. The “sandwich” refers to the layers you create when using your machine, usually consisting of a cutting pad, the die, the material you’re cutting, and another cutting pad.

Possible Solution: Make sure you’re using the correct combination of plates and materials. Refer to your Sizzix machine manual to double-check the recommended sandwich for your specific die and material. A misaligned or incomplete sandwich can cause improper cuts.

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Use the Right Cutting Pads

Worn-out cutting pads can lead to uneven pressure and incomplete cuts. Over time, cutting pads can warp or become too scratched, affecting the performance of your die-cutting machine.

Possible Solution: Inspect your cutting pads regularly. If they are excessively worn or warped, it might be time to replace them. Investing in a new set of cutting pads can make a significant difference in the quality of your cuts.

Another Possible Solution: There are also different cutting pads for cutting different types of materials as well as the type of project you’re working on. For example, there are silicone and cork pads made specifically for embossing to give a softer pressure on the materials sandwiched in between the pads.



Sizzix Ellison 326021 BIGkick/Big Shot/Vagabond Premium Crease Pad, Standard 8.875″X6.25″X.125: For creases and similar projects, you’ll want to use something like this crease pad for best results.
Sizzix Emboss & Transfer Set: This pad set is ideal for embossing thinlet dies and the silicone rubber and impressions pad can be used with a variety of machines, such as Sizzix BIG kick, Big Shot and Vagabond Machines.
Craft Cart and Organizer Table: Originally intended for Cricut machines but work just as well for Sizzix machines too!

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Clean Your Dies

Sometimes, small bits of paper or other materials can get stuck in the die, affecting its cutting performance.

You want to make sure you clean your cutting pads as wekk. I like to use Windex and some paper towels to wipe them of any bits of material.

For silicone and cork, make sure when you clean them not to tear or rip holes into the material! This will affect the cutting dies as you’ll now have holes and the pressure of the machine wont fully cut the entire die.

Possible Solution: Carefully clean your dies with a small brush or a toothpick. Removing any debris can help ensure clean cuts. Additionally, make sure your dies are not damaged or bent.

Cleaning Brush for Cutting dies and Foam Mat
Sizzix Black Die Brush and Foam Pad
Sizzix Accessory Black Mini Set Inspired by Tim Holtz Die cutting tool kit

Cleaning Brush for Cutting Dies + Foam Mat: This simple brush will help remove the small bits and paper remnants. I highly recommend and only a $10 purchase!
Black Die Brush and Foam Pad: Slightly pricier but from Sizzix own line. Check it out!
Sizzix Accessory Black Mini Set Inspired by Tim Holtz Die cutting tool kit: Even more tools with this bundled set!

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Replace Your Dies

After extensive use, dies can become dull and may not cut as effectively as they once did.

Possible Solution: If you’ve tried all the above steps and are still experiencing issues, it might be time to invest in new dies. Keeping a set of fresh dies on hand can save you a lot of frustration in the long run.

Check out some of these adorable and useful cutting dies to add as staples to your cutting die collection:

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Die-cutting should be a fun and creative process, not a source of frustration. By following these troubleshooting steps, you can ensure that your Sizzix machine dies cut properly, allowing you to focus on crafting beautiful projects. Happy crafting!

If you have any additional tips or tricks for troubleshooting Sizzix machine dies, feel free to share them in the comments below. I’d love to hear from you!

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